Turnkey Solution:

The planning of new foundry or modernization/expansion project is being done by us.We have got our associate/ partners to carry out erection of equipment, buildings and structures. It will also carry out all electrical work.Metalist is also approved by State Bank of India to prepare Detailed Project Report for funding, if required.

Project Feasibility Studies:

Improvement is a continuous process.  Metalist can be a partner in determining the steps required to achieve desired goals by conducting suitable studies in:

• Current and future market demand
• Analysis of current production process
• Process review and fine-tuning
• Optimized production requirement of each shop
• Recommendation of new equipment
• Optimized Layout design
• Capital Expenditure Cost (CAPEX) and Operational Expenditure(OPEX)
• Return on Investment and Payback period
• Scheduling and phasing of project

Based on the above outputs the Management can go ahead to produce Best Quality castings at the lowest cost.

Engineering Design Services:

Once the decision to implement a project is taken by the Management, the Engineering Design activity is started. It is a complex process which can be carried out by a group of experienced engineers only. The following activities are carried out in this phase.

• Process Technology/ Preliminary Engineering
• Detailed Engineering
• Civil Engineering
• Structural Engineering
• Mechanical Engineering
• Electrical Engineering
• Obtain Equipment Data

Technical Audit/Inspection Services:

• We can provide Simulation of product and System Analysis to eliminate wasteful activity in various areas of foundry. This helps in visualizing the work flow and process optimization.
• The prototype design can be verified on behalf of customer/producer.
• The foundry process capability in core making, moulding, melting and finishing can be verified.
• The Quality system management /product quality can be verified by importer/buyer.
• Environmental and Safety audits may be done for customer/producer.
• We may also carry out studies on internal costing of a product to meet a target price.
• Metalist can also provide refractory solution to foundry customer for melting, secondary metal treatment.
• Energy Audit may be conducted to reduce energy consumption.

Casting Fettling(Finishing) and Heat Treatment:

The final quality of castings is determined by the proper fettling and heat-treatment activity. This is the area where most of the strenuous manual work is carried out.

Hence, it is an important area to ensure customer satisfaction for the product.

Metalist can help customers in the following areas.

• Provide proper fixturing for castings during Heat-treatment.
• Casting de-coring after shake-out.
• Casting de-gating/de-flashing.
• Casting rough finishing/grinding.
• Casting final finishing/machining
• Casting inspection –visual, gaging, dimension, NDT etc.

Environmental Compliance:

The foundry activity is known for it’s hazardous work conditions. There is sound pollution, Particulate emission, fume, high temperature metal handling etc.

Metalist can help any foundry to meet and even surpass the present environmental requirements. So the customer is happy to work with a safe and clean environment. This in turn helps him in retaining his employees and avoids unforeseen problems.

Refractory Services: 

Metalist can undertake process mapping of the entire foundry operations and thereafter recommend the optimum refractory solutions for each phase of foundry operation.  We are working in close association with world renowned refractory companies who lend services related to refractory technology, designing of refractory linings, making the right choice of refractories and technical support for the supervision of commissioning and application of refractories.

Melting furnaces:

Electric Arc Furnace for steel melting – refractory lining

Metalist associates can design the lining and offer basic and alumino-silicate bricks and castables for the working lining and the back- up lining to strike an optimum balance between refractory life, minimum pick up of inclusions and insulating properties.

Induction furnace for steel, and cast iron melting –

Metalist associates can offer customized dry vibratable linings based on specific foundry operational requirement. Depending upon the operations and the castings produced, refractory solutions are offered with Neutral Alumina /Basic  MgO/Acidic  Silica based dry vibratory mass

Ladle Linings:

Metalist associates can design the lining and can offer both basic and acidic brick linings for long life, minimum pick up of inclusions, removal of impurities and energy savings.